Notes on TRAY/01

TRAY/01 is the first product released under Common Tol. It's a CNC-machined aluminum desk tray, Type II anodized, designed to hold the things that accumulate near a workspace: keys, glasses, a pen, a pocket knife, whatever the day deposits. The form is rectangular and the geometry is unornamented, but most of the decisions inside that geometry are deliberate. A few worth noting:

Wall thicknesses

The exterior walls are 5mm. The interior walls between compartments are 4mm. The difference is small but it shifts how the tray reads. The exterior is the perceived edge of the object, what your hand contacts when you lift it, what your eye registers when you set something near it, so it carries more substance. The interior walls only need to separate compartments, so they can be thinner without compromising rigidity. Mass concentrated where mass is felt.

The raised pen pocket

The pen pocket sits 7mm above the floor of the other compartments. Two reasons.

Ergonomically, a pen lying flat in a deep pocket is awkward to retrieve — your fingers have to clear the wall before you can lift it. Raising the floor brings the pen up to a height where it can be picked up cleanly with a pinch.

Structurally, the extra material adds mass to a specific location on the tray, which makes it sit more firmly on a desk and gives the object a subtle internal architecture rather than a single flat plane. The raise is a feature you can see when you look down at the tray and feel when you pick it up.

Machined chamfers, not broken edges

Most machined parts have their edges "broken" — a light pass that removes the sharpness left by the cutter. It's the minimum required to make a part safe to handle, and the result varies depending on who deburred it and how carefully.

TRAY/01's edges are chamfered. Every chamfer is a specific dimension called out on the drawing and programmed into the toolpath. Every edge gets the same treatment. Every chamfer reads identical, both visually and in the hand. A chamfer is something you specify. A broken edge is something you accept.

Surface and finish

After machining, the tray is sand blasted. This isn't strictly necessary — the part would anodize without it — but blasting produces a uniform matte texture that removes residual tool marks and gives the anodize an even, saturated color across the whole surface.

The finish itself is Type II, the durable variant used in aerospace and industrial applications. It penetrates the aluminum surface rather than coating it, which means the color and the wear resistance are integral to the part rather than applied on top.

Closing

None of these decisions are visible at a glance. The tray reads as a clean rectangular object with compartments inside it. But the difference between a part that's been designed and a part that's been quickly drawn is in exactly these kinds of small specifications — wall thicknesses, raise heights, chamfer dimensions, surface prep. TRAY/01 is the result of caring about them.